シュリー ペットボトルリサイクル工場 is used to to crush and wash used plastic bottles, drinking bottles, etc. into clean PET bottle flakes for profits. It can handle PET bottles ranging from 500-6000kg/h.
The raw material of this plastic recycling line can be loose plastic bottles or bottle bales. Different raw materials have different cleaning rates, 96%-98% for original bottles and 85%-90% for bottle bales.
For crushing and cleaning PET bottles, the steps include bale opening→label removing→PET bottle crushing→sorting→hot washing→friction washing→drying.
After the above steps, you can get high-quality PET bottle flakes for income generation. If interested, come to contact us for more!
What’s the plastic PET bottle recycling process?
Collection
Firstly, you should collect enough wast plastic bottles to start your plastic recycling business.
Bale breaking(optional)
If your raw materials are PET bottle bales, then you need to open them first. This facilitates the subsequent de-labeling work.
In this step, a bale breaker is required. Generally, this machine is equipped when the capacity of the PET bottle recycling plant reaches 1t/h.
De-labeling
Then, you should remove the labels from the plastic bottles. Shuliy PET bottle de-labeling machine is needed.
- De-labeling rate: different types of plastic bottles have different de-labeling rates.
- For round PET bottles, it has a de-labeling rate of 98-99%.
- For flattened PET bottles, it has a de-labeling rate of 90-93%.
- Flexible collocation: depending on the capacity of the entire line, the machine quantity configured varies.
- If capacity ranges from 500-1000kg/h, one bottle label remover machine is enough.
- If capacity is 1000-6000kg/h, two machines are needed.
PET bottle crushing
After de-labeling, the PET bottles are conveyed to the ペットボトル粉砕機 for shredding. Then plastic bottles will be processed into small pieces.
- 容量: 500-3000kg/h
- 刃の材質: 9CrSi
- 画面サイズ: 14-18mm(adjustable)
Washing separation
After shredding, the plastic bottle chips and caps are mixed together. Now, you need equipment that can separate PET bottle flakes and caps.
- Working principle: according to the density separation, the labels or caps float, and bottle flakes sink.
- PP PE content: after crushing, the content of polyolefin(PP PE) is ≤200-300mg/kg.
Hot washing
To remove any cloud and label adhesive from the plastic surface, the hot washing tank is used. Generally, if you use hot washing in the whole line, it’s called PET bottle hot washing line.
- Water temperature: 85-95℃
- Washing time: 30-45min
- Material to be added: lye
- Heating method: electromagnetic heating
Friction washing
After hot washing, to improve the cleanliness of the PET plastic flakes, you can use a friction washer machine. This machine can remove residual substances on the surface of the chips through friction.
Drying
In this step, the plastic PET chips are clean, wet and light, thus, the horizontal drying machine should be used. It removes the water and ensures the dryness of plastic flakes.
- Drying rate: 95-98%
- Work with drying pipe: control the moisture of ≤0.5%-1%
- Contact part material: 304 stainless steel
- Cyclone discharge: deceleration
Storage and selling
Once all the above steps are completed, you can finally collect and store PET flakes for sale.
Features of PET bottle washing line
- Capacity of 500-6000kg/h. Our PET bottle recycling plant line can process waste bottles of 500-6000kg per hour. It’s not only efficient, but also suitable for small, medium and large recycling businesses.
- Suitable for water bottles, drinking bottles, beverage bottles, etc.
- As long as it is a plastic bottle, you can use this line to clean it.
- Whether it is plastic bottle bale or ordinary bulk plastic bottles, it can be used.
- Cleaning rate of 85-98%. Different raw materials have different cleanliness.
- 96%-98% for original bottles
- 85%-90% for bottle bales
- カスタマイズ. We can customize the voltage, power, line configuration, capacity, etc. to meet your demands.
How about the PET recycling plant cost?
The cost of a PET bottle recycling line depends on several factors, like the plant size, equipment configuration, and level of technology.
Generally speaking, larger-scale PET recycling projects involve more equipment and greater production capacity. Thus it has a relatively higher cost.
When considering the cost of a PET bottle recycling plant, you can refer to the following aspects:
- Equipment cost. Purchase cost of equipment such as PET bottle crusher, washing tank, dewatering machine, and so on.
- Plant construction costs. Plant construction, equipment installation, electrical wiring and so on.
- Operating costs: Electricity, water, labour and other daily operating expenses.
- Raw material cost. Purchase of waste PET bottles.
- Maintenance and repair costs. Regular maintenance and possible repair costs of the equipment.
- Management costs. Salaries of management personnel, office supplies expenses, etc.
Consider the above when you decide to recycle plastic bottles.
As a professional manufacturer of plastic recycling machines, Shuliy can provide you with personalized equipment solutions. Also, we can offer professional consulting services to help you fully understand and evaluate the investment costs.
If you want to know the exact price, get in touch with us. Our professional sales team will provide a detailed quotation for the PET bottle washing line.
Shuliy: a credited PET bottle washing line manufacturer
As a reputable manufacturer of PET bottle cleaning production line, we can provide:
- Comprehensive equipment. Shuliy PET bottle washing and recycling plant covers all process steps and equipment, including crushing, washing, drying, etc., which can fully meet your needs.
- Professional after-sales service. We can solve machine problems timely, and provide 24h online service.
- テクニカルサポート. Machine installation, operation, maintenance, etc.
If you are looking for a reliable PET bottle recycling plant manufacturer, please feel free to contact us. We will offer professional solutions and quality service.
Get an inquiry about PET bottle recycling plant machine!
Interested in PET bottle washing recycling line? If yes, we can provide a full set of PET bottle recycling plant equipment according to your specific needs.
Also, we offer detailed plastic bottle recycling solutions and quotations to assist you in smoothly building a sustainable PET bottle recycling project.
If you have any needs about PET bottle flakes washing line, please contact us. We will provide professional service and technical support.