Shuliy plastic pelletizing line is recycling PP, PE, LDPE, HDPE, PVC, etc. into valuable plastic pellets by crushing, washing and pelletizing. It has a processing capacity of 100-500kg/h.
Our plastic recycling line can handle various plastic waste, such as PS, ABS, PA, and others. It has features of high efficiency, good performance and cost-effectiveness.
Shuliy plastic recycling pelletizing line has been exported to Ethiopia, Mozambique, Ghana, Nigeria and others. It helps these customers achieve waste reuse and profit. Thus, this PP PE plastic washing pelletizing line is ideal for waste plastic recycling plants.
Video on plastic recycling machine line
Raw materials for PP PE PVC plastic granules making
If you want to use this plastic recycling line to make a profit, you should first understand what plastics can be recycled.
Raw materials include:
PP, PE, LDPE, HDPE, PS, ABS, PA, PVC, PC, POM, EVA, LCP, PET, PMMA, plastic tubs, footbaths, buckets, plastic chairs and stools, plastic bags, trash bags, woven bags, baling strips, PP juice bottles, shampoo bottles, agricultural films, food packaging films, greenhouse films, empty containers, tubes, packaging strips, ropes and cables, fishnets and woven fibers, etc.
How about plastic pelletizing process?
Knowing the raw materials, we will introduce the steps of turning plastic into plastic pellets and the equipment used in the process.
The main steps include crushing→washing→drying→pelletizing→cutting. Let’s together see the details.
Crushing
Firstly, use the plastic crusher machine to shred waste plastics into small particles. Commonly, one conveyor belt is equipped with the plastic shredder for convenient plastic recycling.
- Machine name: plastic crusher
- Kapasiteit: 400-1200kg/h
- Blade material: 60Si2Mn, 5Sicr
- Screen size: 40-50mm for film, 20-26mm for rigid
- Optional power: electric motor, diesel engine
- Device selection: fan and sharpener
- Fan for crushing film materials
- Sharpener available for processing 20t of raw materials
- Machine name: conveyor
- Kapasiteit:1000-1200kg/h
- Krag: 3kw
- Length: 5m(customizable)
- Width: 0.8m
Washing
After shredding, you should use the plastic washer machine to remove surface contaminants, grease and other impurities.
- Standard length: 15-20m with 6-10 paddle gears
- Min. configuration: 5m with 2 paddle gears
Drying
To remove moisture, the dehydrator is required. It is important to note that we offer both vertical and horizontal dryers.
- Vertical dryer for film materials
- Horizontal dryer for hard materials
Pelletizing
Next, it’s the most important step: granulation. The plastic pelletizer is to convert dried plastic PP PE flakes into plastic granules by heating, melting and extruding.
Usually, two machines are prepared(one main machine and one auxiliary machine). This can improve efficiency and increase output.
- Kapasiteit: 100-500kg/h
- Verhitting metode: electromagnetic heating, ceramic heating, heating coil
- Extruded plastic size: about 3mm
- Consumption rate: max. 2%(depend on the dirtiness of the material)
- Optional device: forced feeder for film materials
Cooling
The finished product extruded by the plastic pellet machine is in the shape of long strips and has a certain temperature.
To ensure its shape and quality, put it into the cooling tank to cool and solidify.
- Length: cutomizabla according to your needs
- You can use the recycled water.
Pellets cutting
After cooling, use a pellet cutting machine to cut plastic strips into the required length and shape. Then, you can get uniform plastic pellets.
- Particle size: length of 3mm, dia. of 4mm
- Blade material: carbide hob(replace it when cutting plastic granules of every 2,000 tons)
- Optional device: vibrating screen(ensure uniformity and consistency of particles)
Storage and bagging
Finally, the plastic pellets are stored and packaged as required for transport and sale.
Difference between plastic film and plastic flakes pelletizing lines
According to different plastic recycling materials, we divide this line into PE PP plastic film recycling line and PE plastic flakes pelletizing line.
These two plastic recycling lines have some differences, mainly in the feeder and dryer.
In the PP PE film washing recycling line, you should add the forced feeder on the plastic granulator.
In the PP PE flake recycling line, you should use the horizontal dryer to dry plastic chips.
Features of plastic pelletizing line for sale
- Output of 100-500kg/h. This PP PE plastic pelletizing line can produce 100-500kg/h of plastic pellets per hour, which is efficient.
- Suitable for PP, PE, PVC and other waste plastic. This line is multi-functional and can process a wide range of materials such as hard plastics and soft plastics.
- Fully automated operation. The plastic film recycling washing line uses an advanced automated control system. It reduces manual intervention and improves operation convenience and production consistency.
- Environmental protection and energy saving. During the plastic pellets production process, the equipment adopts environmental protection technology. This effectively reduces energy consumption, in line with the green production concept.
- Stable pellet quality. The plastic recycling granulating line can maintain the consistency and high quality of pellets during the extrusion and cutting process. The produced plastic pellets can meet the needs of different applications.
- Low-noise environment. Low-noise design reduces noise pollution in the production process and improves the comfort of the working environment.
How about plastic recycling pelletizing line price?
The price of plastic palletizing line is affected by many factors, such as the production scale, the configuration of the production line, different suppliers and so on. The price varies between tens of thousands and more than one hundred thousand US dollars.
As a professional plastic recycling producer and supplier, we will explain you in detail.
For example, if you are going to do plastic film recycling, the plastic pelletizing line equipment you can choose includes:
Conveyor, crusher, PP HDPE film washer, dryer, forced feeder, granulator, cooling tank, granule cutter, storage bin, bagging machine.
Among them, depending on the output, the granulator model you choose is different, and the price difference is large. In addition, the storage bin and bagging machine are not necessary. You can complete it manually. The price also varies.
Therefore, if you want to know the price of the plastic recycling granulating line, come to contact us. Our professional staff will recommend the right equipment and offer the best quotation for you.
Why choose Shuliy as PP PE plastic pelletizing line supplier?
There are many plastic recycling machine suppliers, so why choose Shuliy? Because we have the following advantages:
- Expertise. Shuliy has extensive experience in the plastics recycling and processing industry and is committed to providing efficient and reliable solutions.
- Customized services. Depending on the needs of our customers, we’re able to provide customized services.
- For example, if you want to process LDPE, we recommend the forced feeder when granulating.
- After-sales service. Shuliy provides comprehensive after-sales service, including equipment installation and commissioning, training, maintenance and technical support.
- Quality assurance. All our plastic pelletizing lines are subject to strict quality control. We test every plastic recycling machine before leaving the factory, to ensure its stability and durability.
- Global customer base. Our products are sold worldwide and have established a good reputation in the international market. Now Shuliy plastic recycling lines are recognized by many customers.
- One-stop solution. We provide not only single equipment, but also total solutions.
- It includes front-end waste plastics processing, pelletizing lines and back-end packaging.
Safety checks before using PP PE plastic granulation line
- Arrange the equipment, check the screws and tighten all screws.
- Wiring: connect all motor wires, heating wires, electromagnetic heating wires, and granulator wires according to the marking of the control cabinet.
- Add water: the cooling water tank is filled with water. Build your own water circulation cooling system if necessary.
- Check the switch of each electrical part. Run the motor to check the forward and reverse respectively, the oil level of the gearbox, and the lubrication of the rotating parts.
- Check the fastening of each part. Check whether the electricity and water supply is normal, and whether the lines and pipelines are well connected.
Get a quote now!
Are you interested in profiting from plastic recycling?? If so, contact us and our professional manager will provide you with the optimal solution for your needs.